Nissan Frontier Forum banner

Transmission/radiator Cross Contamination on '05-'10 Models means BYPASS NOW!

660K views 1.3K replies 325 participants last post by  KM Richards  
#1 · (Edited)
Have not made it to the dealer yet as today is Sunday. I most likely have transmission cooler/radiator failure. As I learn more, I will update the thread.

Plan for the day was to change oil/trans/front dif/rear dif/and transfer case fluids. Did oil first, then moved on to transmission.

Didn't like the color, it just seemed "off" to me. Had the "Oh chit!" moment as the thought of radiator to transmission cross contamination came to mind. Went to the radiator overfill and didn't notice anything to scare me. Went to radiator cap, and there it was, a strawberry shake in the cap.
Image


Through this, I learned a couple of things that would be helpful to others:

Noticed a vibration around 30mph on Thursday of last week (4 days ago). Seemed like turning OD off solved the issue. Felt like very worn rumble strip. Find similar vibrations on concrete highways also.

Autozone has a part that would work if the Nissan part was not readily available.
Image
Image


No parts are actually needed to do this beyond the vacuum caps mentioned in post #1. Reason being if you follow the passenger side hose up the side of the radiator, there is a splice (shown in post #1) already there. Remove from the splice to where it was originally attached, and the driver's side hose will reach to that location. Here is the section of hose that I removed that went from splice to passenger's side radiator.
Image
Here is the location of the splice on the passenger's side of the radiator.
Image


Specs on my truck = '05 Nismo w/ 77951 miles March build date. So, for those with '05 frontiers, it might be worth it to do this as others have had issues.

Related links:
transmission cooler/radiator bypass --PREVENTATIVE MAINTENANCE
had failure #1
had failure #2
had failure #3
newly added had failure #4
possible failure
 
#1,258 ·
over the weekend i picked up a 2006 with 83k miles on it and has smod.

pulled the pan, the screen, cleaned everything out and bypassed.
added new fluid and its driving now.

going to do a couple more drain and fills until the fluid is happy and see if i cant save it.
if so itll be the 4th smod vehicle ive gotten that ive been able to save by changing the fluid.
 
#1,265 ·
I know this is an older thread and I did skim through some of the posts but just don't want to read all 64 pages to find an answer. I have a 2005 Frontier with the 2.5 4 banger engine. I had an experience yesterday I can't explain. My wife and I had decided to take a short trip up to the Smokies today which is about 125 miles from here. We drove down to a small town to have lunch which is about a 48 mile drive round trip.

I checked my radiator and tires to make sure all was good for the trip to the Smokies. I noticed I could not see the water in the radiator so I topped it off with straight antifreeze and filled the reservoir as well but I overfilled the reservoir.

We drove the 24 miles down to the small town with no problems. We let the truck idle while we ate. When we started home the truck started jerking badly like the transmission was real low on fluid. I pulled into a service station and noticed the truck was running very hot so I shut the engine off. That is when I saw a long streak of antifreeze where we had lost the fluid.

We sat there for a long time to allow it to cool off. I bought two gallons of water to see if we could make it back home. The strange part is the radiator wasn't spewing extremely hot water out of the fill cap. There was no puddle of water under the truck. There is no leaks in the hoses or radiator. The radiator did hold a gallon and maybe another cup water last night.

I just went out and checked and the radiator is full, and the water is clear, I haven't put antifreeze back in it yet. The reservoir has very little water in it as I didn't put much in last night. I can not figure out why it ran hot going down there and not on the way back. Could it be I didn't do the burp thing when I topped it off with antifreeze before the trip down?

The truck did not overheat at all on the 24 mile drive back home. Does anyone have any suggestions?
 
#1,266 ·
First check:
Cap w/ spring goes on reservoir while simple/straight cap goes on rad. Perhaps you mixed them up?

Best to only deal w/ the reservoir when checking/adding fluid. Add, then drive and check whether more needs to be added. Leave rad alone.
 
  • Like
Reactions: BigJim1 and bajasam
#1,267 ·
Caps as @shift_RUSH said.

Also, if you add too much, the truck will burp the coolant out of the little plastic nipple on the top of the reservoir. it runs down all over the vender liner so it looks horrible and can be alarming the first time.

With the engine cold, look at the level on the reservoir, then start the engine. if the reservoir gets sucked dry, you need to add a few ounces. Do this over the course of a few days and the level will stabilize.
 
#1,270 ·
once the truck cooled off and I added the fluid again, the transmission shifted perfectly again. I figured there must be a sensor that would shut the engine down when severely overheating.

On getting the radiator cap and reservoir cap mixed up. I thought I was sure the one that has the seal at the top and another seal spring loaded was the radiator cap and the flat cap was the reservoir cap.
 
#1,276 ·
For the most part, yes, there will always be outliers as anything built by man is subject to failure at any time, but the updated radiators have a vanishingly small percentage of failures noted.
 
owns 2014 Nissan Frontier Pro4x
#1,278 · (Edited)
The 2.5/4-cyl Frontiers w/ auto trans never had this radiator cross contamination issue. Worth re-mentioning though, nearly all auto trans equipped vehicles use this type of system both to warm up the trans fluid as well as cool it down. Therefore, the opportunity for cross contamination is present, fwiw.