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My 2001 2.4L service record

17173 Views 72 Replies 10 Participants Last post by  Cusser
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I'll be using this thread as a service record for my truck.

I got a 2001 Frontier XE 4 cyl, 5sp MT with 143,930 miles for $1,900. It has a lot of leaks and a pretty major dent on the passenger side along with faded paint. If the truck were babied, I'm guessing I'd be able to sell it for at least $3,500 based on what I found on cartrader.

The goal is to fix the car up with my son, who's a senior in high school, and either give it to him or sell it and use any profit to go towards something a little nicer for him. I'll let him decide. In the mean time, this project will be a good learning experience for him. If he decides to keep it, I'll upgrade some things like tires and audio.

Fortunately, the truck has a timing chain, from what I saw online, so I don't have to worry about that. Former owner said she replaced the water pump and power steering pump.

Last weekend I got some used tires, as 3 of them were completely bald and were showing threads. They're not pretty, but at least it's safe to drive now. I also replaced the valve cover gasket as it was leaking heavily. That ran me another $40. I could have gotten it cheaper online, but I really needed to replace it soon because it was leaking so much oil. Also replaced the windshield wipers.

This morning, I replaced the interior driver door handle, because the locking lever was broken on the old one. I got this for $9 on eBay.

Currently, the truck needs:

- Possibly a new radiator. This one seems to be leaking along the top. I checked the cap and it seems to be fine. Will require more testing, but a new rad is only about $55.

- Power steering gear box is leaking. A new kit is around $40 or less. A reman one is $255. Not sure about used, but I'd like to learn how to rebuild this one. Also will require a flush with new AT fluid.

- the radio doesn't work. I found a JVC with bluetooth at Walmart for $60. I'll probably go for that.

- I can smell exhaust when I run the a/c or heater. Not sure where an exhaust leak would be coming from.

- Service Engine Soon light is on. Not sure if this is an oil change reminder or a check engine light. Could be related to the exhaust leak I smell in the cabin.

- Clean the engine with degreaser, top and bottom. It's coated with oil due to all the leaks. This will allow me to see if there are any other leaks.

- Belts look ok for now. I'll decide if it needs new ones when we remove the rad, but they aren't making any noise.

- I found an oily wet spot where the transmission and motor meet at the bottom. Not sure if this came from the valve cover gasket leak or if it's the main rear seal. If so, I'll have to remove the transmission. Fun. It might be smart to replace the clutch, but it could very well have another 25k miles on it, and if my son decides to sell it, I'd rather save myself the money in parts. Will also have to grease the clutch fork; it squeaks. We'll save this job for dead last.

- Coolant flush. The truck isn't overheating, but if he decides to keep it, we'll also change the thermostat and hoses.

- Transmission fluid change

- Change differential fluid

- Brake fluid flush

- New front brake disks and pads.

- Check the rear brake drums

- Pull and Bondo the dents and repaint the truck and wheels. I'm not a pro at painting and body work, but I have the equipment and can make the truck look more presentable.

- Air filter

- check cabin filter

- Change the oil and filter

- Clutch start switch isn't being pushed in by the pedal. Needs some kind of padding where the rubber pusher used to be.

- All wheel alignment, if he decides to keep it.

- Spark plug cables look new. Have to inspect spark plugs.

I think that's it. Once these things are fixed up, this truck will run smoothly and look much better. It'll be a great experience with my boy. Hopefully I can make a little profit off it, too.



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172,038 11/24/21

Topped off power steering fluid with Supertech ATF Dexron III. Looks like I have a leak at the hose under the PS reservoir.
I also had to replace a leaking PS hose on my 2.4 engine, it was pretty easy/straightforward.
I'll be using this thread as a service record for my truck.

I got a 2001 Frontier XE 4 cyl, 5sp MT with 143,930 miles for $1,900. It has a lot of leaks and a pretty major dent on the passenger side along with faded paint. If the truck were babied, I'm guessing I'd be able to sell it for at least $3,500 based on what I found on cartrader.

The goal is to fix the car up with my son, who's a senior in high school, and either give it to him or sell it and use any profit to go towards something a little nicer for him. I'll let him decide. In the mean time, this project will be a good learning experience for him. If he decides to keep it, I'll upgrade some things like tires and audio.

Fortunately, the truck has a timing chain, from what I saw online, so I don't have to worry about that. Former owner said she replaced the water pump and power steering pump.

Last weekend I got some used tires, as 3 of them were completely bald and were showing threads. They're not pretty, but at least it's safe to drive now. I also replaced the valve cover gasket as it was leaking heavily. That ran me another $40. I could have gotten it cheaper online, but I really needed to replace it soon because it was leaking so much oil. Also replaced the windshield wipers.

This morning, I replaced the interior driver door handle, because the locking lever was broken on the old one. I got this for $9 on eBay.

Currently, the truck needs:

- Possibly a new radiator. This one seems to be leaking along the top. I checked the cap and it seems to be fine. Will require more testing, but a new rad is only about $55.

- Power steering gear box is leaking. A new kit is around $40 or less. A reman one is $255. Not sure about used, but I'd like to learn how to rebuild this one. Also will require a flush with new AT fluid.

- the radio doesn't work. I found a JVC with bluetooth at Walmart for $60. I'll probably go for that.

- I can smell exhaust when I run the a/c or heater. Not sure where an exhaust leak would be coming from.

- Service Engine Soon light is on. Not sure if this is an oil change reminder or a check engine light. Could be related to the exhaust leak I smell in the cabin.

- Clean the engine with degreaser, top and bottom. It's coated with oil due to all the leaks. This will allow me to see if there are any other leaks.

- Belts look ok for now. I'll decide if it needs new ones when we remove the rad, but they aren't making any noise.

- I found an oily wet spot where the transmission and motor meet at the bottom. Not sure if this came from the valve cover gasket leak or if it's the main rear seal. If so, I'll have to remove the transmission. Fun. It might be smart to replace the clutch, but it could very well have another 25k miles on it, and if my son decides to sell it, I'd rather save myself the money in parts. Will also have to grease the clutch fork; it squeaks. We'll save this job for dead last.

- Coolant flush. The truck isn't overheating, but if he decides to keep it, we'll also change the thermostat and hoses.

- Transmission fluid change

- Change differential fluid

- Brake fluid flush

- New front brake disks and pads.

- Check the rear brake drums

- Pull and Bondo the dents and repaint the truck and wheels. I'm not a pro at painting and body work, but I have the equipment and can make the truck look more presentable.

- Air filter

- check cabin filter

- Change the oil and filter

- Clutch start switch isn't being pushed in by the pedal. Needs some kind of padding where the rubber pusher used to be.

- All wheel alignment, if he decides to keep it.

- Spark plug cables look new. Have to inspect spark plugs.

I think that's it. Once these things are fixed up, this truck will run smoothly and look much better. It'll be a great experience with my boy. Hopefully I can make a little profit off it, too.



Wheel Automotive parking light Automotive side marker light Tire Car
Wheel Automotive parking light Automotive side marker light Tire Car
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172,038 11/24/21

Topped off power steering fluid with Supertech ATF Dexron III. Looks like I have a leak at the hose under the PS reservoir.
So exactly how much have you spent on this project?
So exactly how much have you spent on this project?
If I had to guess, around $1,600 in parts, maybe less, and my kids and I did all the work except for tires and alignment. The truck cost me $1,900 almost 4 years ago. So, $3,500 total over 4 years, not including insurance and fuel. I'd say this was a solid investment.
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172,660 12/26/21
Replaced both rear brake cylinders with Centric 135.42314. Rear left cylinder leaked out all my brake fluid. Flushed brake fluid on all 4 corners with Oreilly DOT 3 brake fluid as well as at the clutch slave cylinder.
174,800 9/16/22

Replaced fuel line and fuel return line at the fuel pump. Each one took about 7 inches of fuel hose from O'Reilly. Also added new hose clamps. Was able to reach them without removing the tank by using straight and 90 degree 13" needle nose pliers, screw drivers, and a ratchet extension and socket.

Added a shot of dye refrigerant to the AC system. Will need more R134a soon.
174,800 9/16/22
Added a shot of dye refrigerant to the AC system. Will need more R134a soon.
You'll need to find the leak, and repair that. My 1998 recently had a R134a leak from the low side schraeder valve and cap. Remember that the cap is the real line of defense.
178,465 12/13/22

Replaced upper (Gates 22185) and lower (Gates 22416) radiator hoses, and the lower power steering hose (reservoir to pipe, Sunsong 3402502-1). The prior PS hose was shaped differently and making contact with the radiator hoses and it ended up wearing both rad hoses and caused a leak.
Filled power steering res with Valvoline MaxLife transmission fluid.
Filled radiator with Prestone 50/50 coolant.
179,5XX 2/12/23
Changed oil. Used Supertech High mileage oil and a Fram filter.
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~190,000
Replaced fuel filter with Mircoguard 33023 from Oreilly's. It fits a little smaller than the other one I had on there.
~190,000
Replaced fuel filter with Mircoguard 33023 from Oreilly's. It fits a little smaller than the other one I had on there.
I home-engineered the bracket for the fuel filter to make access easier. When I bought my 1998 back in 2004 with 100K on it, the fuel filter was still the factory Nissan filter, and the screw heads were facing up, as had been installed before the truck bed (made a big hassle). I haven't yet done this modification to my 2004 Frontier, but will next time I change its fuel filter.
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I home-engineered the bracket for the fuel filter to make access easier. When I bought my 1998 back in 2004 with 100K on it, the fuel filter was still the factory Nissan filter, and the screw heads were facing up, as had been installed before the truck bed (made a big hassle). I haven't yet done this modification to my 2004 Frontier, but will next time I change its fuel filter.
Yup, made the same mod on my filter. Easier to access now.

I looked in the tank cuz I had to check something with the fuel pump, and the tank was really clean. I expected some rust or any kind of dirt/residue due to its age, but nope.
I looked in the tank cuz I had to check something with the fuel pump, and the tank was really clean. I expected some rust or any kind of dirt/residue due to its age, but nope.
When I changed the fuel level sending unit in my 1988 Mazda truck maybe a dozen years ago, I raised/tilted my truck bed for access, so I couldn't see directly into the gas tank; but I did use my boroscope and its tank was pristine, no rust at all or debris inside. But I live in Arizona.
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