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Nate here, I have built my own UtiliTrack style utility rail system for my 2010 Frontier King Cab and would like to share my process with everyone. I am a mechanical design engineer at a huge defense contractor and do this sort of nuts and bolts design on a daily basis. This setup has already proven versatile and durable and costs just over $100 in total.
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The channels are bought online and the rest is Home Depot. They carry convenient t-nuts that can be placed anywhere along the rail as well as washer plates in the electrical section and 3/8 eye bolts for making anchors in the hardware section.
I will put up another post about the seats and another about the toolbox soon.
The utility rails are simply strut channels for electrical wiring. It bolts on over a spray liner through existing holes and requires no drilling or welding.
The channel I bought from McMaster-Carr. They offer aluminum channels and multiple options of steel finish channels. You should buy slotted to make your life easier.
McMaster-Carr
You will need:
Two 6ft lengths of the 13/16" depth channel for the floor of the bed
Two 5ft lengths of the 1-5/8" depth channel for the sides of the bed
One 4ft length of either depth for the front of the bed under the back window
In retrospect, I would have gone with the deeper channel if I were to do it again.
From Home Depot you will need fasteners and strut channel accessories.
The front rail is the easiest. While there are 5 bolts along the front the slotted channel will only line up with 4. If you went with aluminum channel you could buy un-slotted and drill your own holes but 4 bolts through the channel is plenty.
From home depot buy 4 M8-1.25 by 25mm bolts. Remove 4 of the bolts in the bed leaving one at either end of the row and using your new bolts affix the 4ft rail. Done.
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The shiny spot is just my haphazard spray painting of the bolt head to match the color. It was a lot less noticeable before the Linex liner started to fade.
For the bed floor you will need 4 3/8 carriage bolts, 4 nuts, 4 lock washers and a pack of 3/8 square steel washers from the electrical strut channel section. Drop the carriage bolt through the rail and hole in the bed floor, climb underneath the bed, put on the washer plate, lock washer, and nut. Now tighten vigorously, bang your knuckles a few times and done.
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Now the bed side rails are the trickiest. You might spend a good while with your arm wedged between the bed and the fender trying to get the nuts on but it is possible, see : )
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And look how happy it makes your tie down loops! (you will need to turn those upside down to fit the rail as you can see)
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You will need 4 3/8 by 1 inch bolts, which just barely are short enough not to bump the fender, 4 lock washers, four nuts and another pack of washer plates. Now get a friend to come hold the bolt as you try to get the plate washer and nut on. Just pick a friend ok with profanity.
~Nate
The channels are bought online and the rest is Home Depot. They carry convenient t-nuts that can be placed anywhere along the rail as well as washer plates in the electrical section and 3/8 eye bolts for making anchors in the hardware section.
I will put up another post about the seats and another about the toolbox soon.
The utility rails are simply strut channels for electrical wiring. It bolts on over a spray liner through existing holes and requires no drilling or welding.
The channel I bought from McMaster-Carr. They offer aluminum channels and multiple options of steel finish channels. You should buy slotted to make your life easier.
McMaster-Carr
You will need:
Two 6ft lengths of the 13/16" depth channel for the floor of the bed
Two 5ft lengths of the 1-5/8" depth channel for the sides of the bed
One 4ft length of either depth for the front of the bed under the back window
In retrospect, I would have gone with the deeper channel if I were to do it again.
From Home Depot you will need fasteners and strut channel accessories.
The front rail is the easiest. While there are 5 bolts along the front the slotted channel will only line up with 4. If you went with aluminum channel you could buy un-slotted and drill your own holes but 4 bolts through the channel is plenty.
From home depot buy 4 M8-1.25 by 25mm bolts. Remove 4 of the bolts in the bed leaving one at either end of the row and using your new bolts affix the 4ft rail. Done.
The shiny spot is just my haphazard spray painting of the bolt head to match the color. It was a lot less noticeable before the Linex liner started to fade.
For the bed floor you will need 4 3/8 carriage bolts, 4 nuts, 4 lock washers and a pack of 3/8 square steel washers from the electrical strut channel section. Drop the carriage bolt through the rail and hole in the bed floor, climb underneath the bed, put on the washer plate, lock washer, and nut. Now tighten vigorously, bang your knuckles a few times and done.
Now the bed side rails are the trickiest. You might spend a good while with your arm wedged between the bed and the fender trying to get the nuts on but it is possible, see : )
And look how happy it makes your tie down loops! (you will need to turn those upside down to fit the rail as you can see)
You will need 4 3/8 by 1 inch bolts, which just barely are short enough not to bump the fender, 4 lock washers, four nuts and another pack of washer plates. Now get a friend to come hold the bolt as you try to get the plate washer and nut on. Just pick a friend ok with profanity.
~Nate
